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PRESS LINE COMPONENTS HANS
Henning Rotary Billet Furnace
2800 Ton Vertical Expansion Press
(2) IAS (SMS) Preheat Units
(2) IAS (SMS) Induction Heating Units 7000 Ton SCHLOEMANN Extrusion Press
Press Runout, Dies, Containers, Backing Assemblies, Tooling
PRESS CAPABLE OF PROCESSING PROFILES / TUBULAR, CARBON STEEL, STAINLESS STEEL & TITANIUM PRODUCTS
7000 TON SCHLOEMANN-SMS EXTRUSION PRESS
2800 TON SXP VERTICAL OIL HYDRAULIC EXPANSION PRESS
Type - Vertical Oil Hydraulic Expansion Press
Installed - 2012
Capacity - 2800 Ton (2800 MN)
Max Billet Capacity OD - 20.5" OD (520MM) (with Current Tooling), Capable of 25.5” (648MM with Additional Tooling)
Max Billet Capacity OD - 14" (356MM)
Max Billet Length - 44" (1118MM)
Triple Punch Capable - Depending on Alloy
Billets Per Hour - 10
Operating Pressure - Position 1 - 300 Bar,
Position 2 - 220 Bar Ejecter Force at 220 Bar - 5420 KN
Ejecter Force at 334 Bar - 7390 KN Stroke of Piercing Crosshead - 1945MM
Stroke of Guiding Crosshead - 1044MM Stroke of Table Shifting Device - 2500MM
Stroke of Ejector - 2160MM
Press Operators Controls - by OILGEAR
Billet Delivery Device with Conveyors
Numerous Containers, Liners, Mandrels, Bottom Rings & Expanders Available
Glass Lubrication Unit, Billet Pusher, Billet Loader, Integrated Billet Roller Table, Lubrication Unit
(2) IAS (SMS) TWO PREHEAT STATIONS
Each Includes (5) Zone Converter Technology
(3) Coil Diameters - 15.35", 17.5", 20.5"
Billet Length - 60"
Main Voltage - 3 Ph, 480 V, 60 Hz
Furnace Power - 2 X 1050 Kw (Depending of Alloy Composition & Billet Length)
Total Power - 1050 Kw at Approx. 80 Hz at Max. Billet Length Splitted in 5 X 210 Kw
Number of Heating Stations - 2
Number of Heating Sections at Each Station - 5
Nominal Frequency - 65 - 120 Hz
Furnace Voltage - 460 V Approx. Eff.
Cooling Water Quantity / Coil Converter - 550 Approx. Liters/ Min at Max. Power
(2) IAS (SMS) INDUCTION HEATING UNITS
#1 - 840 Kw Furnace Power, 4 Zone, 210 Kw at Hz, 120MM Billet Length
#2 - 1050 Kw Furnace Power, 5 Zone, 210 Kw at 80 Hz, 58" Billet Length
Frequency - 60 Hz
Primary Voltage - 13.800 V
Control & Auxillary Voltage - 460 VAC
Control Voltage - 220 VAC / 60 Hz
7000 TON SCHLOEMANN SMS OIL HYDRAULIC EXTRUSION PRESS
Press Manufacturer - SCHLOEMANN SMS
Reinstalled - 2011 (Rebuilt 2017)
Hydraulic Upgrade - 2017, Including New Piercer, Sliding Crosshead, Plate and Pressure Plate
Material - Stainless and Carbon Steel
Product - Rounds / Profiles
Capacity - 7000 Ton (69mn)
TIE RODS - 4
Min - Max Billet Diameter - 10" - 20.5" OD (254MM - 520MM) (with Current Tooling), Capable of 25.5” (648MM with Additional Tooling)
Min - Max Extrusion Diameter - 3" - 16" (76MM - 508MM) (Depends on Alloy, Buyer to Confirm)
Billet Length Range - 20" - 58 1/2" (508MM - 1485MM)
Max. Wall Extruded 2 1.8 (Depends on Alloy) Buyer to Confirm Liners Capacity - 10.250" - 20.5" OD (260MM - 521MM)
Standard Extrusion Length - Up to 90'
Max Operating Temperature - 2462 Degrees Farenheight (1350 Degree Celsius)
Pumps - (6) OILGEAR
Pump Boost System - Nitrogen High Speed Bottles
Billet Loading Car & Delivery System - Included,
Hot Shear - Capable (Not Operational)
Plasma Shear - Included w/Hypertherm Power Supply
Press Runout
Water Quench - 90' (27.4m)
Nitrogen High Speed Accumulation Bottles Press Operators HMI
Manufacturer - SXP
Type - Hydraulic Straightening
Press Installed - 2013
Tonnage - 800 Ton
Min & Max Length of Pipe
Min and Max Diameter of Pipe
Stroke Speed - IPM
Open Height Cylinder Diameter
Distance Between the Columns Includes Entry and Exit Tables
Type - Heavy Wall Pipe Straightener
Model Number - 420
Number of Rolls - 7 (5 Over 2)
Number of Driven Rolls - 2 Bottom
OD Range - 5" - 16" (127MM - 406MM) (Buyer to Confirm)
Wall Range - .148" - 1.593" (3.75MM - 40.46MM)
Pipe Length - 4000 - 13000MM
Pipe Weight - 500 Kg - 2200 Kg
Straightener Speed - 6-30 MPM
Distance Between Rolls - 1250MM
Roll Angle to Center Axis - 29.5 Degrees
Roll Diameter - 440MM Roll
Length - 720MM
Bottom Roll Adjustment - No
Top Roll Adjustment - Continuously by Spind Approx 450MM at All Top Rolls,
Adjustable Angle of Rolls - 27.5 - 35.5
Degrees to Accommodate 5" - 16"
OD Pipe Adjustable Angle of Rolls (Possible) - 27 - 37
Degrees Main Drive Motor - 200 HP Baldor, 1750/3565 RPM, 60 Hz, 3 Phase
Manufacturer - McKay
Capacity - 200,000 Lbs.
Type - Plug Draw Bench
Carriage Stroke Length - 58’
Estimated Actual Pipe Length - 44.5’
Max OD - 21”
Power - (2) 450 HP DC Motors, 500 V, 715 AMPS
Manufacturer - Kushan Yongdeli Machinery
Model Number - LG120-H
Type - Cold Pilger Mill
Material - Stainles Seamless Pipe
Year - 2011 Input Pipe Range - 3"-6" (80MM - 155MM)
Input Wall Thickness - 0.236" - 1" (6MM - 25MM)
Input Length - 3M - 8M
Output OD - 60MM - 120MM
Die Design - Full Die
Max Length Output - 20,000MM
Speed of Saddle - 50-75 (Time/Min)
Travel Length of Saddle - 1103MM
Feed Length - 2.5 - 10MM
Turning Angle - 41 - 52 Degrees
Diameter of Roll - 490MM
Main Motor Power - 280 KW
Voltage - 480, 60 Hz, 3 PH
Elongation Coefficiant of Stainless Steel - Max 3.5
Draw/Rolling Force - 3500 KN
Estimate Overal Dimension - 35 Meter L X 6.85 Meter W X 2.63 Meter H)
Total Weight in Tons - 63 Tons +/-